Energy, power and petrochemical monitoring solutions

For substations, power plants, transmission line corridors, oil and gas stations and...

Energy, power and petrochemical monitoring solutions

Energy, power and petrochemical monitoring solutions

For substations, power plants, transmission line corridors, oil and gas stations and new energy stations, it meets the requirements for unattended, remote inspection and safety production supervision.

1. Industry security needs and pain points

Energy, power, and petrochemical facilities have many locations, long lines, and wide coverage. A large number of sites are located in remote locations, and involve strong electromagnetic environments and explosion-proof requirements. They are technically difficult areas in security construction:

  • Sites are scattered and remote: Substations, pole towers, and valve chambers are widely distributed, so manual inspections are costly and infrequent.
  • Strong electromagnetic interference: The electromagnetic environment near high-voltage equipment is complex, which requires high equipment anti-interference and transmission reliability.
  • Strict explosion-proof requirements: Oil and gas stations and hazardous areas must use special equipment that meets the explosion-proof level.
  • Heavy safety responsibility: Inadvertent entry into live intervals and illegal operations may cause serious accidents and require remote visual supervision.

2. Construction Goals

  • The station perimeter, equipment areas, entrances and exits, and control rooms are fully covered, and key equipment is visible.
  • Achieve unattended and remote inspection, reducing on-site labor investment.
  • Perimeter intrusion and illegal intrusion automatically alarm and link video recording and broadcasting.
  • The entire maintenance process is visible, supporting the implementation of safety procedures and subsequent traceability.

3. Overall system architecture

  • Front-end collection layer: Perimeter infrared machine, equipment area dome machine, control room hemisphere, entrance and exit license plate recognition machine, special explosion-proof model for explosion-proof areas, field point solar powered type.
  • network transport layer: Optical fiber is given priority, remote points use wireless private networks or 4G/5G backhaul; strong electromagnetic areas use optical fiber to resist interference.
  • storage management layer: Station-end local storage + centralized retrieval in the center, double backup of key recordings.
  • Application linkage layer: Linked with perimeter alarm, access control, fire protection, broadcasting, and SCADA systems to support remote inspection and mobile viewing.

4. Key point layout and equipment selection

pointRecommended modelsKey parametersMonitoring target
Station perimeterInfrared waterproof camera + electronic fenceLong-distance infrared, anti-tamper alarmOverpass invasion, foreign object invasion
Main transformer/equipment areaHD network dome machineLarge zoom, anti-electromagnetic interferenceEquipment appearance, leakage and abnormalities
High voltage room/distribution roomWide dynamic dome cameraAnti-interference, low illuminationWrong entry interval, operation monitoring
Control room/machine roomdome cameraWide angle, 24 hours videoDuty discipline, entry and exit management
Oil and gas process areaExplosion-proof cameraExplosion-proof level matching, corrosion resistanceSafety in process areas and hot work
Outdoor pole tower/valve chambersolar powered cameraLow power consumption, wireless backhaulRemote inspection and prevention of external damage

5. Core functions and business value

  • unattended: Remote visualization replaces routine inspections, significantly reducing labor and transportation costs.
  • perimeter defense: The automatic intrusion alarm is linked with broadcasting and video recording to prevent risks before they occur.
  • Homework supervision: The entire maintenance and switching operation can be visualized, violations can be intervened in time, and accidents can be fully traced.
  • Equipment care: The appearance, oil level and leakage of the equipment can be remotely viewed, and abnormalities can be detected and dealt with early.
  • environmental adaptation: Anti-electromagnetic, explosion-proof, wide-temperature and solar power supply solutions to meet harsh on-site conditions.

6. Implement delivery and service guarantee

  1. The on-site investigation confirms the explosion-proof zoning, electromagnetic intensity and power and network conditions, and the model is selected accordingly.
  2. Handle work tickets strictly in accordance with power safety regulations and complete relevant operations within the power outage window.
  3. Complete the joint debugging with perimeter alarm, fire protection, and SCADA.
  4. Train operation and maintenance personnel on remote inspection and emergency response procedures.
  5. Provide quality assurance, spare parts and regular inspections, and support station expansion, renovation and upgrades.

7. Typical configuration suggestions

Recommendations for a conventional 110kV substation: one infrared machine every 50 meters on the perimeter and an electronic fence, 4-8 billiard machines in the main transformer area and equipment area, 2-4 hemispheres each in the high-voltage room and distribution room, 2 control rooms, and 1-2 entrances and exits. Storage is calculated as 30-90 days, and it is recommended to extend it in important operating areas. For locations without mains power in the wild, it is recommended to use a solar + battery power supply solution, and configure a low-power consumption model with the ability to resume transmission after disconnection to ensure that the video is not lost when the network fluctuates.

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